Automatic Flexo Folder Gluer Machine

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RYYKM Full Automatic Flexo Folder Gluer (Vacuum Transfer)

RYYKM Full Automatic Flexo Folder Gluer (Vacuum Transfer)

RYKM990-2000 VACUUM TRANSFER HIGH SPEED FLEXO THREE COLOR PRINTING AND SLOTTING AND DIE CUTTING AND FOLDER GLUER WITH EJECTER AND STRAPPING MACHINE TECHNIC DETAILS RYKM990-2000 VACUUM TRANSFER HIGH SPEED FLEXO 3color PRINTING AND DRYER AND SLOTTING AND DIE CUTTING MACHINE ?.Machine introduction:...

RYKM990-2000 VACUUM TRANSFER HIGH SPEED FLEXO THREE COLOR PRINTING AND SLOTTING AND DIE CUTTING AND FOLDER GLUER WITH EJECTER AND STRAPPING MACHINE

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TECHNIC    DETAILS

RYKM990-2000 VACUUM TRANSFER HIGH SPEED FLEXO 3color PRINTING AND DRYER AND SLOTTING AND DIE CUTTING MACHINE
?.Machine introduction:
This machine is component with the feeding unit,printing unit,water base oil coating unit,dyer unit,slotting unit,die cutting unit and stacker,can accomplish the process of the corrugate paperboard printing, water base oil coating ,slotting and die cutting.
The materials of the body is HT250,thickness of body is 60mm,after second stage annealing ,making by CNC machine,with high strength and high precision.
All the transmission gear is spiral gear,with low noise and high precision,gears after high frequency heating and grinding,adopt automatic circle lubrication.
The gear material is 20CrMnTi alloy steel,after high frequency heating and grinding.and the main transmission gear and roller adopt expansion sleeve connection.
Bearing adopt the famous brand made in China like HRB and WANXIANG.
The mail motor adopt frequency converters adjust,the frequency is ''Delta'' brand made in Taiwan,the PLC also adopt ''Delta'' brand made in Taiwan,the contactor adopt ''Seimens'' brand.the touch screen adopt Taiwan ''Delta'' brand.
Lead edge feed unit adopt Germany servo motor drive,with Germany servo system,high precision and long life,servo motor and servo control system is Rexroth from original Germany.
The rubber roller adopt Jizhou Chunfeng Yinxing rubber roller, famous brand in China.
doctor blade adopt oclean brand from Australia.(opitation)
Ceramic roller adopt PRAXAIR brand from America.

1.Cardboard feeding unit.

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1.Unit moving.                                                      

2.Each unit is electric moving left and right with warning bell. When unit moving, the bell will be warning to make sure the operator safe. The moving motor with constant torsional moment which can buffer the impact of the two units when the operation is wrong.

3.After all the units closed, each part is pneumatic locked. There is also lead locked cylinder which can make each part locked with bottom-track lock. If the cylinder is not locked, the main motor will not work.

4.Lead edge feed system.

5.The lead edge feed unit is servo motor control system, Rexroth brand make in Germany,with long life and no noise,running with high feeding accuracy for all the machine lift.and servo model feeding not corrugate board thickness and strength damage.

6.Wind absorbing auxiliary paperboard feeding, can make the cardboard feed favoringly. The volume of the wind can be adjusted accord the camber of the paperboard.

7.Electric and PLC control the side baffles move left and right.electric control the behind baffles move back and front.The distance between the frontal baffles and the feed table is synchronous manual adjust.with paper board flat system by pneumatic.

8.With colorful touch screen show the produce quatity and can be input the production plan and also show the produce sheets number. Once the plan is finished, the counter system stops the feeding part and warns.all the phase of the unit and slotting size can store 999 orders in the touch screen,save adjust time and save corrugate board waste from phase adjust,full computer control system.

9.Dust clean.

10.Brush dust-removal equipment with dust-absorption blower. This equipment can clear the dust on the surface of the cardboard,improve the printing quality.

11.Cardboard feeding roller.

12.The up cardboard feeding roller is steel tube without gaps,be covered with the hardwearing rubber, after balance correction.

13.The down cardboard feeding roller is steel tube without gaps,embossing and hard chromium plating, after balance correction.

14.The distance between the up cardboard feeding roller and down cardboard feeding roller is adjusted by electric,touch screen control,while the dial show the adjust date,the adjusting scope is 2-12mm.The up and down feed roller adopt  the crosshead connect with the drive gears,when adjust the distance between the up and down rollers,the distance between the two driver gears of the up and down rollers will not changed.

15.“Automatic zero-returning” and “printing plate  cleaned memory function.

1.The feed unit, printing unit, slotting unit and die-cutting unit all have electric “Automatic zero-returning” and “printing plate  cleaned memory” function.

2.Usually adjust the printing roller, slotting knife roller ,and die-cutting roller to the right printing location, it only need try to feed 2 sheets with use The “Automatic zero-returning” and “printing block cleaned memory” function. Decrease the cardboard waste.

16.The printing Unit.

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1.The printing roller.

2.The printing roller is steel material, after balance correction.

3.The surface of the printing roller is grinded, polished and hard chromium plating.

4.The-printing-plate-reel structure is adopted. The pedal switch control the printing roller run clockwise and anticlockwise, makes change printing plate easy.

5.A complete slot in the printing roller for hung the printing plate,the size of the slot is 9mm*3mm.

6.The down press printing vacuum transmission table.

7.Vacuum table with ceramic wheels plating for transfer the corrugate board,with high precision,even the bend board can high precision transmission and printing

8.With vacumm transfer system can pass the exactly carton size sheet,and corrugate board without strength damage cause from the press wheels,also can printing high accuracy for bend corrugate board.

9.The distance between the printing roller and vacuum transmission table is electric adjust with touch screen control,automatic adjust pressure,the adjusting scope is 1-12mm.

10.The cetamic roller:

11.The ceramic roller is steel pipe cover with ceramic,with laser cutting the ink hole.

12.Ceramic roller customer can chose 200-700Dpi accord printing requirement.rubber roller inking system normally is 200-300 Dpi,and doctor blade normally chose 400-700 Dpi.

13.The automatic Pneumatic control Up-down device of the ceramic roller is synchronous with the cardboard feeding system.(when the cardboard is fed,the ceramic roller is go down and touch the printing plate,when cardboard feeding is stop,the ceramic roller will go up and separated from the printing plate.)The ceramic roller also could be pneumatic controlled by manual button for up and down.

14.The Doctor blade

15.closed cavity of doctor blade with Four fluorine environmental protection layer,can prevend any sticky.

16.can use 80-130 Lpi printing plate to printing.

17.Inking system

18.double direction ink pump to give ink to roller,stable ink and with improve printing quality.

19.cup to prevent the ink splashing. Steady inking and easy to maintain.

20.Have ink dust gauze,make the ink more clear,improve the printing effect.

21.With ink sensor in the machine,when ink level low,will warning and save the corrugate waste without ink printing.

22.The adjustive device of the printing roller.

23.Adopt satellite gear structure for adjust the clockwise and the anticlockwise phase of the printing roller.

24.The clockwise and the anticlockwise phase of the printing roller is adjusted by the PLC touch screen and electricity,360° could be adjusted while the machine running or stop.

25.The horizontal move of the printing roller is adjusted by PLC touch screen and electricity, the adjusting distance is 10mm.

26.The  ''Automatic zero-returning'' and  ''printing plate cleaned memory'' function can make the machine adjust the printing plate to the right printing location quickly.(The ''Automatic zero-returning'' function is for clear the print plate,when you use this function,the printing roller will automatic run to the best location which for wash the print plate, after finish washing, ''printing plate cleaned memory'' can make the print roller automatic return to the location before wash the printing plate,it will save time for adjust the print block again after clear printing plate)

27.Fix system of the printing unit.

28.There is a device for fix the ''printing clockwise and anticlockwise phase'',a cylinder is used,when the unit is opened and when the phase of the printing roller is adjusted,the cylinder will brake all the units rolling running and keep the original location of the gears.

29.The dryer system

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This unit used for the ink and water base oil after printing dry quickly,adopt infrared drier for dry the ink and water base oil coating,in this unit the corrugate board with vacuum transmission,ceramic wheels and vacuum blower working,high precision and long transmission distance,can make the ink or water base oil sufficient dry out.increasing the printing quality and machine working speed.

1.he water base oil coating unit

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this unit exactly same printing unit.

2.The slotting unit (double slotting shaft adjustment)

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3.The line creasing device.

4.Creasing wheel roller material is steel tube with out gaps.

5.The surface of the creasing wheel roller is grinded, polished and hard chromium plating. And after balance corrective.  

6.The distance between the up and down line creasing wheel roller is adjusted by automatic,while the dial show the adjust date,the adjusting scope is 2-12mm.The up and down line creasing wheel roller adopt the crosshead connect with the drive gears,when adjust the distance between the two rollers,the distance between the two driver gears of the two rollers will not changed.

?.The slotting knife plate moving device?

1.The slotting knife plate roller is after two times grinded.Be polished and hard chromium plating. And after balance corrective.  

2.The width of the slot is 7mm.

3.The slotting knife is sawtooth, adopt alloy steel material and after heat treatment and grinded, more hardwearing and sharp-edged.

4.The cardboard cutting knife is adopted alloy material after heat treatment and grinded, more hardwearing,sharp-edged and high precise.

5.The two sets slotting knife plate and line creasing wheel and pre creasing wheel are synchronous move left and right,adjust by electrically,control by button and colorful touch screen.

6.The four slotting knives are synchronous moving for adjust the high of the carton box,adjust by electrically,control by button and colorful touch screen.

7.The distance between the up and down slotting knife plate roller is adjusted by hands,while the dial show the adjust date,the adjusting scope is 2-12mm.The up and down slotting  knife plate roller adopt the crosshead connect with the drive gears,when adjust the distance between the two rollers,the distance between the two driver gears of the two rollers will not changed.

8.The clockwise and anticlockwise phase adjustment of the slotting unit.

9.Adopt satellite gear structure for adjust the clockwise and the anticlockwise phase of the slotting knife plate.

10.The clockwise and the anticlockwise phase of the slotting knife plate is adjusted by the PLC and electricity,360° could be adjusted while the machine running or stop running.

11.The die-cutting unit 

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1.The rubber anvil roller.

2.The rubber anvil roller is steel material,the surface is grinded and hard chromium plating.

3.The rubber anvil roller after balance correction.

4.Rubber anvil adopt fastening-type excellent rubber.Easy to install and uninstall. Long service life,can be cutted 4million to 6million times.

5.Adopting hydraulic control the position move left and right of the rubber cushion roller.The movement distance is 40mm. This structure makes the rubber covers equally wear,which can increase the use time.

6.The automatic Pneumatic control Up-down device of the rubber cushion roller is synchronous with the cardboard feeding system.(when the cardboard is fed,the rubber cushion roller is go down and cut the cardboard,when cardboard feeding is stop,the rubber cushion roller will go up and separated from the die. )

7.There is a rubber cushion repair device with the machine,the rubber cushion can be used again after be repaired.

8.The die roller.

9.The die roller is steel material,the surface is grinded and hard chromium plating.After balance correction.

?. The clockwise and anticlockwise phase adjustment of the die-cutting unit.

1.Adopt satellite gear structure for adjust the clockwise and the anticlockwise phase of the die roller.

2.The clockwise and the anticlockwise phase of the die roller is adjusted by the PLC and electricity, phase motor is invoter control,delta brand,360° could be adjusted while the machine running or stop running.

3.The drive gears.

4.All the drive gears is adopted 20CrMnTi high quality alloy steel,after thermal refining, high frequency hardening and high-precision gear grinding.

5.Gears hardness is HRC58-62,long use time,low noise and high produce precision.

6.The gears adopted automatic and circularly lubricate.

7.Mail technic parameter.

8.Max.design machine speed: 260 sheets/min.

9.Economy produce speed: 200 sheet/min.

10.Max. paper coverage area:990*2100mm

11.Min. paper coverage area:290(full block print)*650mm.

12.Effective print area:950*2000mm.

13.Skip feeding:1200*2200mm

14.Printing precision: =±0.5mm.

15.Slotting and die-cutting precision: =±1.5mm.

16.The standard thickness of the printing plate:7.2mm.

RYFC-900 AUTOMATIC INLINE CARTON FOLDER & GLUER 

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RYFC-900 automatic carton gluer is designed and made to match printing, slotting, folding and gluing and stacking. It has functions of deliverying, smearing glue,folding, shaping up and counted stacking automatically.It adopts PLC control, touch screen operating and prestore and manage orders.Its high-speed producing ability, changing order quickly and good stability can satisfy the shorter and shorter delivery cycle requests from our carton clients completely.
Main models and specifications:
Machine speed: 250 p/min
Max.paper size: 2200x 900mm
Min.paper size: 750x 320mm (including tongue side)
Suitable paper: less than 9mm 3 layers, 5 layers
Bond: Poly Acetic-Ethylene Emolsion PVA

1.Working Flow Chart

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2. Function description for folder gluer
Gluing Part: Gluing part adopts non stop method or gluing system to avoid the glue solidified and gluing wheel gap is easily adjusted. The dial can suit gluing for the paperboard with thickness between 1 and 12mm. The gluing volume is easily adjusted.
The belt speed for upped and down bridge is adjusted synchronously with the speed of production spe ed for floxo printer slotter . At the same time, the folding belt , conveyor belt and production speed for floxo printer slotter are almost same to avoid folding gluer part and flexo printer slotter part are not synchronous, which may lead to paperboard jammed and achieved precise delivery.
Upper and lower belt speed can be regulated respectively, i.e.if their speed is different, it can be adjusted to the same speed.
Folding paperboard adopts belt or rubber roller way, which is convenience for adjusting folding angle.
Paperboard piling and counting part.
Piling paperboard adopts machinery way and sensor to achieve fully automatic.
The counter (sensor) for counting carton quantity is easily set and reliable.
Paperboard piling adopts computer counting and exact pushing.

3. Specification
Technical Data according to specification of flexo printer slotter

Max speed

250

Max pile height(mm)

350

Min pile height(mm)

80

Max quantity one pile(pieces)

30

Min quantity one pile(pieces)

10

Each min max pile

16

Max sheet size (mm)

900x2200

Min sheet size (mm)

320x750

Glue flap side Max size(mm)

900

other side Max size(mm)

800

Totally Length
(with out automatic strappling machine)(m)

11.2

Flute and board suit for

A,B,C,E,A+B,B+C,B+E

Part 2
1. Glue by gluing wheel and spraying system,both can working accord customer requirement.China spraying system.
2.Transmitting with belt (The whole process with vacuum absorption, can equip power baffle)
3.Tidying and auto counting part(Counting automatically, push out pneumatically and can equip additional automatic sealing machine)

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ROYAL is one of the leading China ryykm full automatic flexo folder gluer (vacuum transfer) manufacturers, welcome to wholesale cheap ryykm full automatic flexo folder gluer (vacuum transfer) from our factory.

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